The Additive Solution

Castech

The Additive Solution

Castech

MISSION STATEMENT:

To provide expert representation and personalized solutions for our foundry clients, delivering high-quality products, exceptional customer service, and long-term partnerships that drive growth and success in the manufacturing industry.

Importance of High-Quality Alloy Use

- Improved Strength and Hardness: Alloying metals like steel with elements such as carbon, chromium, or manganese can increase their strength and hardness, making them more suitable for structural applications

- Corrosion Resistance: Certain alloys, such as stainless steel (steel alloyed with chromium and nickel), are highly resistant to corrosion, making them ideal for environments exposed to moisture/chemicals.

- Enhanced Ductility: Alloying can improve the ductility of metals, allowing them to be shaped and formed more easily without breaking.

- Improved Wear Resistance: Adding elements like tungsten or molybdenum can increase wear resistance, which is beneficial for tools and machinery parts.

- Improved Heat Resistance: Some alloys are designed to withstand higher temperatures without losing their strength, such as those used in aerospace and automotive engines.

- Tailored Electrical or Thermal Conductivity: Alloys can be designed to enhance or reduce electrical and thermal conductivity, depending on the application.

Alloy Solutions

Bulk Ferro Alloys

Noble Ferro Alloys

Ferro Chrome - (High, Medium, and Low Carbon)

Ferro Manganese - (High, Medium, and Low Carbon)

Ferro Silicon - (50% - 75%)

Pig Iron - All Grades available

Noble Ferro Alloys

Ferro Molybdenum

Ferro Titanium

Ferro Tungsten

Ferro Vanadium

Pure Metals

Rare Earths

Aluminothermic Chrome

Copper

Electrolytic Manganese

Rare Earths

Criticality of High-Quality Refractories

Heat Resistance:

Foundries operate at extremely high temperatures, and refractories must withstand intense heat without breaking down. High-quality materials prevent structural failure and extend the lifespan of equipment.

Thermal Efficiency:

Refractories with good insulating properties reduce heat loss, improving energy efficiency. This leads to lower fuel consumption and operational costs.

Product Quality:

Poor-quality refractories can lead to contamination of molten metal, causing defects in cast products. High-quality refractories ensure cleaner processes and better product quality.

Safety:

Inadequate refractories can crack or fail under stress, increasing the risk of accidents like molten metal leaks or explosions. High-quality refractories minimize these risks, enhancing workplace safety.

Durability and Cost Efficiency:

High-quality refractories are more durable, reducing the frequency of maintenance and replacements. This lowers downtime and maintenance costs, improving overall productivity.

Refractory Solutions

Castables

Conventional Cement Bonded Castables
Insulating Castables
Low-Cement Castables
Ultra-Low Cement Castables
Vibration Cast Castables
Cement-Free Castables

Gun Mixes

Conventional Cement Bonded Gun Mixes
Insulating Gun Mixes
Low-Cement Gun Mixes

Additional

Plastics
Mortars & Coatings
Fireclay & High Alumina Brick

Mechanical Solutions

Plumbing

More than 30 plumbers with both state and union certificates are available 24/7 for installation and repair for commercial, industrial and institutional sites.

HVAC

Experienced engineers and project managers provide additional support for install, service and repair of ALL brands of heating, cooling and refrigeration equipment (boilers, heat pumps, packaged heating and AC units, chillers, etc.)

Controls

Focused on long-term operational performance, air quality, occupant comfort and efficiency, our partner is a dealer of Reliable Controls Building Automation Systems.

Process Piping

Union Pipefitters along with highly qualified engineers work in tandem to meet the most strict tolerances and ensure pipe design, selection, routing, painting, labeling and insulation meet or exceed codes.

Sheet Metal

Equipped with a 20-foot Plasma Cutter, a 90-ton Pressbrake, and multiple Lock-Former stations, our partner can quickly fabricate metal components. The skilled Union Tradesmen specialize in various metal trades, including ductwork, fume hoods, and equipment supports.

Refrigeration

Our partner's Refrigeration Division specializes in the installation, retrofitting, repair, and maintenance of various commercial and industrial refrigeration equipment. Experienced technicians focus on optimizing systems, which helps extend equipment life, lower energy costs, prevent costly repairs, and minimize the risk of downtime.

Castech

Castech

MISSION STATEMENT:

Importance of High-Quality Alloy Use